HICOM Industrial Estate, Shah Alam, Selangor · Manufacturing · ERP / accounting slow

Shah Alam stamping MES froze mid-shift

An undersized factory server ran out of memory. Robotic weld specs and dispatch stopped on a Tier-1 line.

Indicative exposure
RM 145,000
Typical protection range
Solution F on our assessment

What went wrong

The MES host exhausted memory during evening shift. Production dispatch and robot specs froze.

What it cost if nothing changed

OEM stoppage fines plus scrapped stampings — about RM 145,000 for a five-hour halt.

What we would put in place

We moved MES onto a redundant host and storage design sized for 24/7 lines, instead of stretching one ageing box.

The outcome we design for

The line is no longer one memory spike away from a full stop.

This is an anonymized composite scenario used to explain a failure pattern. It is not a named client case study or a guaranteed quote. Actual scope comes from the assessment.

If this is close to your situation, start with the same assessment we use to map Solution A–G.

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