What went wrong
The MES host exhausted memory during evening shift. Production dispatch and robot specs froze.
What it cost if nothing changed
OEM stoppage fines plus scrapped stampings — about RM 145,000 for a five-hour halt.
What we would put in place
We moved MES onto a redundant host and storage design sized for 24/7 lines, instead of stretching one ageing box.
The outcome we design for
The line is no longer one memory spike away from a full stop.
This is an anonymized composite scenario used to explain a failure pattern. It is not a named client case study or a guaranteed quote. Actual scope comes from the assessment.
If this is close to your situation, start with the same assessment we use to map Solution A–G.
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